Corrugated Boxes

What are corrugated boxes, and how do you use them? If you haven’t heard about the finest packing solution, you’ve come to the correct place. Continue reading to learn more about corrugated boxes, as well as the diverse functions and varieties of corrugated packaging.

    More insight about corrugated Boxes

    A cardboard carton is composed of dense paper pulp or thick paper stock. Small containers, product packaging, and even structural support for less rigid things like notepads, inserts that keep clothing items like button-up shirts from losing form, and more are all made with this material.

    You can send things in corrugated packages as a shop, but you’re taking a risk because the material offers minimal protection. It may also necessitate additional packaging materials, such as bubble wrap, to protect the safety of your product during the shipment process.

    Even when subjected to shocks, humidity, and severe temperature changes, these containers remain intact. Whereas no container is resistant to extreme force or lengthy, severe conditions, corrugated provides a higher level of sureity that your products will arrive in good condition from your warehouse to their final destination.

    To perceive what are actually corrugated boxes , you must first learn how they are manufactured. Corrugated packaging is the most recycled packaging material on the earth, as it is made primarily of trees, which are a renewable resource. It’s made from trees and old recovered corrugated containers, with an industry recovery rate of over 90% in the last eight years and 96 percent in the last year.

    Cereal And Cosmetic Products

    Most boxes, such as those used to package consumer goods like cereal and cosmetic products, are constructed of cardboard. The robust brown shipping boxes used to ship all kinds of various products, which most people think of as cardboard boxes, are actually made of corrugated board.

    Corrugated consists of three main components of paper: an inside liner, an outside liner, and fluting with a ruffled shape that runs between them. For the following reasons, this sort of material improves the packaging process:

    • Strong
    • With a high strength-to-weight ratio, it’s quite light.
    • Safety of the product
    • Low Cost
    • Beneficial to the environment

    Corrugated boxes are used as packaging material

    So the use of boxes is becoming increasingly common, these boxes are employed in all aspects of life. These boxes are used by businesses to promote their branding. These boxes are used by food and beverage firms to transport their products. These boxes are used for file storage in offices. These boxes are used in bookstores to store books and other stationary items. It is possible to store electrical gadgets as well as clothing. Tools and heavy goods of all kinds can be kept and delivered. These crates are ideal for transporting larger items.

    • Food
    • Office Supply/Stationery
    • Industrial Supply and Logistics
    • Textiles
    • Electronic Products
    • E-commerce
    • Healthcare
    • Relocation

    What types of corrugated boxes are there?

    Corrugated boxes come in a variety of sizes and are used for a variety of purposes.

    Box with a single face
    The single-faced box only has one medium and one liner. It’s used to wrap the items; this box is ideal for protecting them during the shipping process.

    Boxes with only one wall
    Two sheets of liners and a single sheet of medium are used in these boxes. This box is primarily used because brand owners use it to transport their food or other items. These boxes are ideal for delivering a variety of products.

    Boxes with three walls
    Four sheets of liners and three sheets of media are used to make these boxes. These boxes are thicker than the others and are used to ship larger items like electrical appliances and furniture.

    Boxes with two walls
    Three sheets of liners and two sheets of medium are included in these cartons. Because they have larger capacity and strength to bear the heavyweight, they are primarily utilized for shipping heavy items. These boxes are readily available on the market.
    There are many benefits of these boxes. It has a vast use in many businesses. Corrugated cardboard’s thickness can be modified to give it a great fit for any product, as we’ve already explained. Furthermore, numerous coatings, treatments, and adhesives can be applied to corrugated cardboard, and it can even become flame resistant. Corrugated comes in a variety of sizes and can be folded into a variety of forms, making it ideal for any industry. Additionally, printing options are highly adjustable.


    Box StylePunch Partition, Tuck Flap Box, Pillow Box, Gable Box, Sleeve Box
    Dimension (L + W + H)All Custom Sizes Available
    Quantities100 – 500,000
    Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    PrintingPlain, CMYK Colors, PMS (Pantone Matching System), Spot Colors
    FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
    Included OptionsDie Cutting, Gluing, Perforation
    Additional OptionsEmbossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
    ProofFlat View, 3D Mock-up, Physical Sampling (On request)
    TurnaroundStandard Turnaround Time:
    After getting the artwork approved, it takes 5-7 business days for producing the box and further 5-7 business days for the shipment to be conveyed. While in the case of corrugated boxes and folding cartons the turnaround time is between 15-22 business days which include 10-15 business days for the production of boxes and 5-7 business days for the shipping to reach your doorstep. When talking about rigid boxes the production time is increased to 25-30 business days and so is the shipping time from 25-35 business days.
    Expedite Turnaround Time:
    Once the job is sent for production after the approval of artwork the production time for corrugated boxes and folding cartons is 8-10 business days whereas shipping requires 5-7 business days. In case of rigid boxes, the expedited turnaround time varies as per the quantities and will be quoted accordingly.
    ShippingShip Flat, Packed in Boxes, UPS, Fedex, DHL

    Artwork Guideline

    If your graphic files do not meet our specifications, Blue Box Packaging will not be charged for any resulting typographical errors. Read our artwork preparation to prepare your files for submission, or contact us for help from a packaging specialist!

    Cut & Crease Line (Red Lines):
    Displays the section in its final size and where the box should be folded.. Important graphics and text should be placed at least 0.125 inches from the cut line.

    Bleed Line (Blue Lines):
    Indicates where the drain section is located. All graphics that run up to the cut line should be extended to the cut line for a transparent print.

    Safety Margin(Green Lines):
    Specifies where to safely place illustrations and text. As an industry standard, all graphics should be placed at least 0.125 inches from the cut line unless your design is intended.

    Perforation (Dotted Black Lines):
    The perforation line refers to paper punched with very small holes to make it easier to tear and fold the paper.

    Order Process

    01 Choose your order
    Choose your order Search our curated library of custom cardboard boxes, packaging and other custom printed products and compile an inventory of products that may be suitable for your project. Make sure to mark your favourite products or add them to your cart with all your custom sizes and options to keep track of what fascinates you. Once you have made your selections, you can submit your quote request to begin your entire packaging journey. Alternatively, if you’re trying to find something that you simply can’t find in our library, you can visit our Get a Quote page and submit a custom quote.

    02 Request a Quote
    Once you have sent your quote request through our Add to Quote Cart or Request a Quote page with all your product specifications, our product specialists will get started on preparing your quote. Simple quotes can be ready and sent back to you in as little as 1-2 business days. For more complicated projects that require custom structural or material sourcing may take longer. Your dedicated product specialist will reach out to you to keep you connected throughout the entire packaging process.

    03 Place Your Order
    Place Your Order Once you have received your quotation from our product specialist, please review it to ensure that all of your quotation details are correct. If you have any further questions about your offering, always contact your product specialist for more information. If you are satisfied with your offer and can continue, pay through our secure payment portal, which our product specialists make available to you. As soon as your order has been placed, our designers will quickly prepare your individual dielines!

    04 Get Your Custom Dielines
    Get Your Custom Dielines After your order is placed, a floor line or artwork template file is required for your artwork to be placed. For single floorboards, our designers can prepare your file in 1 to 2 working days. However, more complex structures would require additional hours and design costs. Most of our custom Dieline files contain structural information that we can use to create a 3D digital model of your packaging after you put your artwork on the file. This allows you to preview your packaging before production to make any necessary changes or corrections.

    05 Prepare Your Artwork
    Prepare Your Artwork Designs Let your creativity run wild, because now is the time to design your works of art on our custom floorboards. Be sure to follow the illustration guidelines in our general illustration guide to avoid startup issues. When your graphic is ready, upload your updated file to your product specialist. Our specialist graphic designers will review your designs and create a 3D digital model of your packaging for you to review before starting to manufacturing/producing your order.

    06 Begin Production
    Begin Production Once you’ve approved everything, your packaging production begins! During this phase, our product specialists will keep you up to date with production and shipping updates!


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